Factory Details

FACTORY AREA DETAILS IN SQUARE FEET (SQ/ FT)

Licence – 01

# Land Area Sq.ft Total Licence Coverage
1 KNIT GARMENTS BUILDING (06) SIX Storied GROUND FOOL TO 5th FLOOR TOTAL 13,000 Sft. x 6 78,510
TOTAL LAND AREA 78,000 Sft.

Licence – 02

# Land Area Sq.ft Total Licence Coverage
1 WAREHOUSE -2 8,000
2 DYEING & DYEING FINISHING SECTION 13,300
3 FABRIC WAREHOUSE-1 8,100
4 BOILER ROOM 1,241
5 WATER TREATMENT PLANT (WTP) 868 42,525
6 ETP 4,125
7 POWER GENERATION & ELECTRIC SUB STATION-(1) 850
8 FIRE PUMP & POWER GENERATION 200
9 SLUDGE GODOWN 100
TOTAL LAND AREA 36,784 42,525

Licence – 03

# Land Area Sq.ft Total Licence Coverage
1 SIX STORIED WOVEN BUILDING-(1) 6893 Sft.X 6= 41,358
2 SIX STORIED WOVEN BUILDING-(2) 13,200 Sft. x 6 = 79,200
3 THREE STORIED CENTRAL OFFICE 2580 Sft.X 3 = 7,740
4 GUARD ROOM 145
5 ACCESS CONTROL ROOM 150
6 SECURITY CAMP 748 1,57,500
7 POWER GENERATION (2) 1,472
8 RMS ROOM 206
9 SALT STORE 2,500
10 WASTAGE KEEPING AREA 200
TOTAL LAND AREA 1,33,719 Sft. 1,57,500

Summary 

Total Land Area Under The Licence

Licence-1+Licence-2+Licence-3 =

8,000 + 36,784+ 1,22,719

Total :2,48,503 sft

MACHINERY DETAILS

Knitting unit

Our knitting unit has an array of the latest, computer controlled knitting machines from reputed international brands. There are knit interlocks, ribs and jerseys in any pattern or structure as needed. Total floor area in knitting is about 14,000 sq ft with a capacity of 5 tons per day. There are 8 flat knitting machines that can knit jacquards, plain, stripes and self-designs with a capacity of 8500 pieces per day.

Type of Knitting Machine Manufacturer Qty Remarks
Auto Stripe Circular Mayer & Cie 3 Engineering/Auto Stripe, Fleece Option, Full Lycra Attachment
Single Jersey Circular Mayer & Cie 8 Feeder Stripe, Fleece Option & With Full Lycra Attachment
Single Jersey Circular Sanda 2 Feeder Stripe
Interlock Circular Mayer & Cie 2 Interlock, Full Lycra Attachment
Rib-Interlock Circular Mayer & Cie 1 Interlock, Full Lycra Attachment
Rib Circular Myer & Cie 2 Rib with Full Lycra Attachment
Auto Stripe Circular Pai Lung 1 Engineering/Auto Stripe

A total of 19 circular machines

Flat Bed Matsuya 4 Country of Manufacture – Japan
Flat Bed Flying Horse 2 Country of Manufacture – Taiwan
Flat Bed Arrouns Stan 2 Country of Manufacture – Taiwan

A total of 8 Flat Bed machines

Dyeing unit

The total floor area for the dyeing unit is about 8500 sq ft. Besides machine set- up space, there is space for batch preparation, wet fabric storage. In order to dissipate the heat, evolve from dyeing machines, the shed height has to average 24ft. With enough window opening and air exhaust systems. The machine descriptions of this unit are as follows:

Type of Dyeing Machine Manufacturer Capacity (KG) Daily Production (KG)

DMS 12 High Temperature & Eco Flow

Dilmenler

800

2400

DMS 12 High Temperature & Eco Flow

Dilmenler

600

1800

DMS 12 High Temperature & Air Flow

Dilmenler

500

2000

DMS 12 High Temperature & Eco Flow

Dilmenler

450

1350

DMS 12 High Temperature & Eco Flow

Dilmenler

400

1200

DMS 12 High Temperature & Eco Flow

Dilmenler

200

600

DMS 12 High Temperature & Eco Flow

Dilmenler

100

300

DMS 12 High Temperature & Eco Flow

Dilmenler

50

150

Sample Machine

Fongs

30

90

Sample Machine

Suntex

30

90

High Temperature, High Pressure & Airflow

Then

10

30

Sample Machine

Suntex

20

50

A Total Dyeing Capacity of 9.4Tonnes per day*

LAB SECTION

The laboratory and office space has been set-up in between the dyeing and finishing unit at first floor level. It has been constructed to see through provision so that the activities in the dyeing and finishing unit can be observed entirely from that space. This space is fully covered under the AC system to ensure a smooth and comfortable working environment.

Type of Machine Manufacturer Capacity

Atmospheric machine 

Ugolini

10 becar

Sample dryer 

Ocean

5 kgs

High Temperature Sample dyeing 

Mathews

20 becar

High Temperature Sample dyeing 

Ugolini

24 becar

Color matching cabinet 

Ugolini

1

Spectro Photo Meter 

Gretagmacbeth

1

Shrinkage Test Machine

Siemens

5 kgs

Color fastness 

Innolab

8 becar

Wight measuring machine

Daratex

400 g

 

Dyeing unit

Finishing Section

The total floor area in finishing unit is about 14000 sft. Besides machine set- up space, there is space for batch preparation, wet fabric storage. In order to dissipate the heat, evolve from machines, the shed height has kept to av. 4ft. With enough window opening and air exhaust systems.

Type of Machine Manufacturer Capacity (Tonnes)

Squeezer

 Mersan

6,000

Fabric turning

Daroi-tex

4,000

Compactor calendar (tube)

Tube tex

6,500

Dryer machine

Alea

3,500

Tumble dryer

Peakock

700

Slitting

Daroi-tex

4,000

Quality control machine

Daroi-tex

4,000

Compactor (open)

Daroi-tex

4,000

Stanter

Bruckner

11,000

Weight Scale (electronic)

Seimens

100

Weight Scale (manual)

T h sons

500

Weight Scale (manual)

T h sons

1,500

Weight Scale (electronic)

Seimens

300

Stenter Machine

The stenter machines used for stretching fabrics. The purpose of the stenter machine is to bring the length and width to predetermined dimensions and also for heat setting and it is used for applying finishing chemicals and also shade variation is adjusted. The main function of the stenter is to stretch the fabric width wise and to recover the uniform width. 

Functions of Stenter Machines

Heat settingis done by the stenter forlycra fabric, synthetic and blended fabric. 

Width of the fabric is controlled by the stenter. 

Finishing chemicals apply on fabric by the stenter. 

Loop of the knit fabric is controlled. 

Moisture of the fabric is controlled by the stenter. 

Spatiality controlled by the stenter. 

GSM of the fabricis controlled by stenter. 

Fabric is dried by thestentering process

Shrinkageproperty of the fabric is controlled. 

Curing treatment for resin, water repellent fabric is done by the stenter. 

Machineries

List of knitting Machine

S.N Machine Type Knitting type Brand Model M/C Serial M/C ID Origin

1

Circular knitting

Single jersey

Sanda

SD-4F

94086

5

Taiwan

2

Circular knitting

Single jersey

Mayer & Cie

Relevant 3.2

52561

1

Germany

3

Circular knitting

Single jersey

Mayer & Cie

S4-3.2

64504

11

Germany

4

Circular knitting

Single jersey

 

 

 

10

Taiwan

5

Circular knitting

Single jersey

Mayer & Cie

S4-3.2

52563

2

Germany

6

Circular knitting

Single jersey

Mayer & Cie

S4-3.2

64506

7

Germany

7

Circular knitting

Single jersey

Mayer & Cie

S4-3.2

64508

8

Germany

8

Circular knitting

Single jersey

Mayer & Cie

S4-3.2

64507

12

Germany

9

Circular knitting

Single jersey

Mayer & Cie

S4-3.2

64509

13

Germany

10

Circular knitting

Single jersey

Mayer & Cie

S4-3.2

52748

6

Germany

11

Circular knitting

Rib

Mayer & Cie

FV-2.0

52749

3

Germany

12

Circular knitting

Rib

Mayer & Cie

FV-2.0

63863

4

Germany

13

Circular knitting

Rib/Interlock

Mayer & Cie

D4-2.2

52635

15

Germany

14

Circular knitting

Interlock

Mayer & Cie

OV 3.2 QC

52750

9

Germany

15

Circular knitting

Interlock

Mayer & Cie

OV 3.2 QC

64501

14

Germany

16

Circular knitting

Engg stripe 6

color

Mayer & Cie

S4-3.2R

71099

17

Germany

17

Circular knitting

Engg stripe 6

color

Pailang

PL-XSCS 16

64502

19

Germany

18

Circular knitting

Engg stripe 6

color

Mayer & Cie

S4-3.2R

64502

16

Germany

19

Circular knitting

Engg stripe 6

color

Mayer & Cie

S4-3.2R

64503

18

Germany

20

Flat Knitting

 

Matsuya

M-100

MFG 7698

1

Japan

21

Flat Knitting

 

Matsuya

M-100

8027

2

Japan

22

Flat Knitting

 

Matsuya

M-100

8026

3

Japan

23

Flat Knitting

 

Matsuya

M-100

MFG 7699

4

Japan

24

Flat Knitting

 

Flying Horse

FH-60JS

 

5

Taiwan

25

Flat Knitting

 

Flying Horse

FH-60JS

 

6

Taiwan

26

Flat Knitting

 

Around Star

AS-328

30111002

7

Taiwan

27

Flat Knitting

 

Around Star

AS-329

30111001

8

Taiwan

Woven Garments Auxiliary Machine List

Unit Machine Name Quantity

Woven

Fabric Inspection Machine 

01 pcs

Re-roller Machine 

01 pcs

Tank Type Iron 

02 pcs

Interlining Cutting Machine 

01 pcs

Steam Iron

01 pcs

Recon Machine 

01 pcs

Metal Detector Machine 

01 pcs

Neck Press Machine 

02 pcs 

Steam Iron 

17 pcs

Collar Turning Machine 

03 pcs 

Collar Forming Machine 

02 pcs 

Collar Bottom Cutting Machine 

02 pcs 

Heat Press Fusing Machine 

01 pcs

Tank Type Iron

12 pcs 

Tank Type Iron 

15 pcs 

Cuff Forming Machine 

01 pcs

Dehumidifier Machine 

01 pcs

Metal Detector Machine 

01 pcs

Armhole Press Machine 

03 pcs 

Side and Press Machine 

01 pcs

Steam Iron

27 pcs

Heat Cell Machine 

02 pcs 

Collar and Neck press Machine 

01 pcs

Cuff Forming Machine 

02 pcs 

Collar Forming Machine 

04 pcs 

Collar Turning Machine 

02 pcs 

Collar Bottom Cutting 

02 pcs 

Rolling Fusing Machine 

01 pcs

Top Center Fusing Machine 

01 pcs

Placket Fusing Machine 

02 pcs

Collar Forming Machine 

02 pcs

Cuff Forming Machine 

01 pcs

Collar Bottom Cutting 

02 pcs

Tank Type Iron 

16 pcs 

Collar Forming Machine 

01 pcs

Rolling Fusing Machine 

01 pcs

Cuff Forming Machine 

02 pcs

Placket Fusing Machine 

01 pcs

Collar Forming Machine 

02 pcs

Collar Bottom Cutting 

03 pcs 

Tank Type Iron 

18 pcs

Collar and Cuff Fusing Machine (Veit)

01 pcs

Collar and Cuff Fusing Machine (Rliant)

01 pcs

Band Knife Machine 

03 pcs 

Electric Iron 

30 pcs 

Cutting Machine 

05 pcs 

Thread Sucking Machine 

01 pcs

Dehumidifier Machine (Bry-Air) 

01 pcs

Woven Garments Machine Status

Machine Name Total

Plain Machine:

Auto Ney Juki 

339

Manual 

8

Vertical 

38

Total Plain Machine

385 

Over Lock Machine

6700 Model 

29

Total Over Lock Machine

29

Button Hole Machine

35

Button Stitch Machine

29

2 Needle Lock Stitch

12

2 Needle Chain Stitch

20

Kansai Machine

12

Feed of the Arm

29

1 Needle Chain Stitch

16

Grand Total Machine

567

List of Dyeing Finishing Machine

S.N Machine Type Brand Quantity Origin

1.

Squeezer Machine 

Mersan 

1

Turkey

2.

Fabric Turner 

Daroitex

1

Italy 

3.

Slitting Machine 

Dariotex 

1

Italy

4.

Tumble Dryer 

Peacock 

3

Italy

5.

Steam Dryer 

Daroitex

1

Italy

6.

Stenter Machine 

Bruckner 

1

Germany 

7.

Tube Computer

Tubetex

1

USA

8.

Fabric Inspector 

Uzo 

2

Thailand 

9.

Squeezer  

Dilmenler 

1

Turkey 

10.

Open Wid

Lafer 

1

Italy 

Total

13 

Dyeing Machine Capacity (kg/batch)

Previous

Present 

10

15 

15

15 

20

1000

30

1500

30

previous = 3455 

50

total = 5985 kg/batch 

100

200

250

400

450

500

600

800

Total= 3455kg/batch

Knit Garments Machine status

M/C Name Total

Auto new juki

151

Auto old juki

132

Auto brother

20

manual

52

Total Plan Machine

355

Over Lock Machine

3600 Model

30

6700 Model

174

M700 Model

23

M752-13H Model

20

Total Over Lock Machine

247

Flat lock Machine

Cylinder bed Juki

64

Cylinder Bed Juki old

11

Cylinder Bed Pegasus smole

9

Flat Bed Juki

10

Flat Bed Pegasus

25

Cylinder bed old Pegasus

10

Total Flat Lock Machine

129

Button  Hole Machine

17

Button Stich Machine

14

Bartack machine

9

Snap Button Machine

14

Kansai Machine

5

Feed of the Arrm

8

Pecoding Machine

6

Eskabling Machine

4

Zigzag Machine

3

Rib Cutter Machine

11

Cutting Machine

13

Thread Trimmer Machine 

6

Grand Total Machine

841

ACCESSORIES SHIPMENT

PREPARE EXPORT DOCUMENTS

VARIOUS CONFORMITY CHECKS: – metal detection etc.

GOODS MARKED FOR SHIPMENT

ETP

New ETP with MBR Technology of capacity 2700m3/Day.

Safety & Security 

Addressable Fire Alarm System

AVL has introduced an addressable fire alarm system which can readily identify detector location and each detector has a unique address. (Loop & Sensor number & descriptive location address)

Evacuation Plan

Each floor has an evacuation plan for emergency evacuation in case of fire.

Stair

There are two wide (8.5 feet) stairs for emergency evacuation.

Industrial Exhaust fan

Each floor is equipped with an adequate exhaust fan.

Wash room & Toilets

There is 1 toilet for each 25 workers.

Emergency Exit Signs

Emergency Exit signs are marked for emergency evacuation.

Medical Centre

There is a medical centre in AVL for the workers with a trained team of 3 experienced doctors and 2 paramedics.

Drinking Water

On every floor we have the arrangement of pure drinking water facility for workers and employees.

Emergency Telephone

Lists of emergency telephone no. such as fire brigade, hospitals & Police Stations are hanging on the wall of every floor for emergencies.

Fire Extinguisher

We have 500 DCP & 210CO₂which is an active fire protective device. Fire extinguishers are allocated on every floor through a systematic manner.       

Fire Drill

Weekly fire drills are initiated in our company to make the workers efficient fire fighters. We have 45 Fire hoses which carry water or other retardant.

Emergency Light

AVL has ensured adequate emergency light to use in case of power failure.

Working environment

Adequate ventilation & electric light is provided in the working places.