Dyeing Unit of AVL


dyeing1

 

Welcome to Apparels Village Ltd. Dyeing Unit.

        The total floor area in dyeing unit is about 8000 sft. Besides machine set- up space, there is space for batch preparation, wet fabric storage. In order to dissipate the heat evolve from dyeing machines, the shed height has kept to av. 24ft. With enough window opening and air exhaust systems. The machine description of this unit are as follows : 

 

 

Type of Dyeing Machine  Manufacturer    Capacity (KG) Daily Production (KG) 
DMS 12 High Temperature & Eco Flow  Dilmenler  800 2400
DMS 12 High Temperature & Eco Flow  Dilmenler  600 1800
DMS 12 High Temperature & Air Flow  Dilmenler  500 2000
DMS 12 High Temperature & Eco Flow  Dilmenler  450 1350
DMS 12 High Temperature & Eco Flow  Dilmenler  400 1200
DMS 12 High Temperature & Eco Flow  Dilmenler  200 600
DMS 12 High Temperature & Eco Flow  Dilmenler  100 300
DMS 12 High Temperature & Eco Flow  Dilmenler  50 150
Sample Machine  Evergreen  30 90
DMS 12 High Temperature & Eco Flow  Dilmenler  10 30
High Temperature, High Pressure & Airflow Then  500 1500

 

 *At 80% Efficiency
A Total Dyeing Capacity of 9.4 Tonnes per day* 

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LAB SECTION

        The laboratory and  office space has been  set-up  in  between  dyeing and  finishing unit  at first floor level. It has constructed in see through provision so that the activities in dyeing and finishing unit can be observe entirely from that space. This space is fully covered under ac system to ensure smooth and comfortable working environment. 

 

Type of Machine  Manufacturer  Capacity 
Atmospheric machine   Ugolini  10 becar 
Sample dryer   Ocean  5 kgs 
High Temperature Sample dyeing   Ugolini  16 becar 
High Temperature Sample dyeing   Ugolini  8 becar 
Color matching cabinet   Ugolini  1
Spectro Photo Meter   Gretagmacbeth  1
Shrinkage Test Machine  Siemens  5 kgs 
Color fastness   Innolab  8 becar 
Wight measuring machine  Daratex  400 g 

 

 

FINISHING UNIT

       The total floor area in finishing unit is about 8000 sft. Besides machine set- up space, there is space for batch  preparation, wet  fabric storage. In order to  dissipate the heat  evolve from  machines, the shed height has kept to av. 4ft. With enough window opening and air exhaust systems. 

 

 

Type of Machine Manufacturer Capacity (Tonnes)
Squeezer Daraio-tex 4,000
Squeezer  Mersen 6,000
Fabric turning Daroi-tex 4,000
Compactor calendar  (tube) Tube tex 6,500
Dryer machine Alea 3,500
Tumble dryer Triveneta 700
Slitting Daroi-tex 4,000
Quality control machine Daroi-tex 4,000
Compactor (open) Daroi-tex 4,000
Stanter Alea 4,000
Stanter Bruckner 11,000
Weight Scale (electronic) Seimens 100
Weight Scale (manual) T h sons 500
Weight Scale (manual) T h sons 1,500
Weight Scale (electronic) Seimens 300

 

Shrinkage Test Machine:

     Shrinkage is the process in which a fabric becomes smaller than its original size, usually through the process of laundry. Cotton fabric suffers from two main disadvantages of shrinking and creasing during subsequent washing.

 

Stenter Machine:

     The stenter machines used for stretching fabrics. The purpose of the stenter machine is to bringing the length and width to per determine dimensions and also for heat setting and it is used for applying finishing chemicals and also shade variation is adjusted. The main function of the stenter is to stretch the fabric width wise and to recover the uniform width.

 

Functions of Stenter Machines:

  1. Heat setting is done by the stenter for lycra fabric, synthetic and blended fabric.
  2. Width of the fabric is controlled by the stenter.
  3. Finishing chemical apply on fabric by the stenter.
  4. Loop of the knit fabric is controlled.
  5. Moisture of the fabric is controlled by the stenter.
  6. Spatiality controlled by the stenter.
  7. GSM of the fabric is controlled by stenter.
  8. Fabric is dried by the stentering process.
  9. Shrinkage property of the fabric is controlled.
  10. Curing treatment for resin, water repellent fabric is done by the stenter.